| VOLVO
RELAYS |
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FUEL INJECTION, FUEL PUMP,
OVERDRIVE
& OTHER
RELAYS
and CRANK POSITION SENSORS
| Volvo 240s and 740s
are well known for their reliability
and for going many miles longer than most other cars. But
many of their RELAYS
(Fuel Pump Relays, Radio Suppression Relays, etc)
are
widely known for failing sometime after around ten or more years of
service. I don't really think these relays were built that
poorly.... I think it might be the cars are so well
built, they simply outlast some of their electronic components. So, at least for Volvos, it appears these relays can be considered "wear items." If
one of these relays
fails away from home, it could be costly (high towing expenses, wild
mechanic's
diagnoses, etc.). |
|
Spare Fuel Pump
Relay: I have experienced a fuel
pump
relay failure
in FOUR of my Volvos over the
years (240s and 740s). After one particularly stupid $200
tow bill, I made it a point to replace the original Fuel
Pump
Relays in my older Volvos with NEW ones, and
I carry
a used old one as a spare in my glovebox just in case. If
you
have older or
original relays (10 years and up) in your Volvos, or
if you are experiencing
intermittent or temperature related fuel or electrical issues, maybe
it's time
for a replacement
before it leaves you stranded. I had a 1990 740
Turbo a number of years ago. When it was close to 8 or 10
years old, it began developing
intermittent stalling, but would eventually start
back up after a few minutes. After it
happened to my wife twice, she refused to drive the car. I
could not re-create it when searching or testing.
I figured it had to be
a relay or crank sensor, and THIS CAR HAS TWO RELAYS that are prone to
failure. So I replaced the Fuel
Pump Relay (3523608), Noise Suppression Relay (1323592) and Crank
Position Sensor (3547847), all at once. Sure enough, one
of those was the problem and the car was good after that.
Because this is so common in Volvos, I keep all
three of these items in stock here just in case any of you need
them. They fit '88 to '93
240's (except the 240 uses the 1323592 as the cooling fan
relay), '88 to '92 740's
and most '91 to
'95 940's. CAUTION Regarding
COOLING FAN RELAY FIRES in late 240s |
|
Here's
a Brickboard post
regarding a couple of Radio Suppression Relay replacements.... "Dave, thanks for posting this information on how relays can interfere with ignition. I had a gradually worsening stalling problem over the past year and a half. The mechanics could not trace it, since the stalling was never associated with a "check engine" light (good mechanics but not Volvo specialists). The symptoms usually were a failure to restart after a short stop, but it eventually worsened to stalling in traffic. I guess the engine heat would cause a bad solder joint to open up and block spark to the engine. I replaced the various relays you mentioned and I have not had any stalling since then. I wonder if a Volvo specialist would have diagnosed the problem earlier? In this case I took your suggestion to the mechanic, and he admitted it would not have occurred to him. Definitely bookmarking your site for future reference!" M.L. "Hi Dave. Well probably no surprise to you....the cars working fine now after three months of pulling my hair out, 2 tows and 8 trips to the mechanic. Your right...too few know of this fix... I'm mechanically inclined, yet can't believe I solved this one with your help with relays from Hungary... of all places...amazing. The car currently has 145K and is a honey. Your the best." B.L., Martha's Vineyard, MA "Hey Dave, Thank you so much. Your hypothesis that failing relays causing intermittent problems was spot on! I replaced the Overdrive Relay and it instantly fixed my phantom shifting/not shifting overdrive problems also, the car seems to auto shift at the appropriate times and RPM's more precisely, the way I remember it did. Then I replaced the Fuel Injection Relay and the intermittent stalls have disappeared - a major boost of confidence before Holiday travels! Holding off on the Noise Suppression Relay and Crank sensor for now because it's running so well! I did a lot of web crawling before I found your site and can confirm there are lots of 740 owners with the same issues - most seem to spend a bunch on Fuel Pumps and Mass Air Sensors and just about everything else, often without success. I'd encourage you to post on the various boards out there regarding Intermittent Stalling and Overdrive issues... $80 for the two relays I installed in a couple of minutes and a now in a world of Volvo goodness!" E.S., Blue Lake, CA |
|
TESTING RELAYS Here is some
excellent
info on Volvo fuel pump
relays: |
3523639 Fuel Injection Relay.
New
Relay, TK
(aftermarket, Made in Germany),Also known as a Fuel Pump Relay. GREEN (K-Jetronic), 240 DL 78-82 w/K-Jet, 240 Turbo 81-85, 260 78-82, 760 (non-turbo, V6) 83-86. ONE In Stock $45.00 ea. After adding to cart, please choose SHIPPING below (Click Here). |
3523608 Fuel Injection Relay. New
Relay, Original
Volvo (made by Stribel).Also known as a Fuel Pump Relay. WHITE in color (LH-Jetronic), Fits 240 DL/GL 85-93 all, 740 85-92 all, 760 87 only, 780 87-91 all (4 and 6 cyl), 940/940 Turbo 91-95. Location of 700-900 relays: http://www.brickboard.com/FAQ/700-900/ElectricalCircuitsRelays.htm#RelayLocations PAY ATTENTION: Some 760 and 900 models take the green relay below. I keep
these in stock After
adding to cart, please choose SHIPPING below (Click Here).
|
1362914 Fuel Injection Relay. GREEN with White base (LH-Jetronic), 760 88-90 (6 cyl), 960/940SE 91-93. Location of 700-900 relays: http://www.brickboard.com/FAQ/700-900/ElectricalCircuitsRelays.htm#RelayLocations One in stock After
adding to cart, please choose SHIPPING below (Click Here).
|
Fits '88-'93 240, '88-'92 700, '91-'95 940 & 940 Turbo. Genuine Volvo part (made by Stribel). (The failure of this relay will cause a No-Start condition) This relay is likely mounted under the hood at the right shock tower or near the coolant reservoir. For B230FT (turbo) engines this relay is likely mounted near the left shock tower. On some models you will find TWO of these. In these cases they function as a Radio Suppression Relay and a Cooling Fan Relay. They are interchangable and can even be swapped during an emergency if one fails. If the Radio Suppression Relay starts going bad, you may get intermittent starting problems (and/or intermittant running) since the electrical pulse to the injectors will be interrupted. If the engine turns over OK, but it won't fire, then this could be the problem. Follow this link for a good discussion on these relays: http://www.brickboard.com/RWD/?id=732937 I keep these in stock Dealer list: $55.00 Your Price: $38.00 ea. |
3547847 Crank Position Sensor. AKA: Crank Impulse Sender, Engine Speed Sensor. OEM manufacturer Bougicord. For 240 1989-93, 700 non-turbo 1989-92, 700 Turbo 1990-92, 900 ALL w/4cylinder. Located near top passenger side of transmission bell housing behind engine. ONE In Stock $46.00 ea. |
1307793
Overdrive Relay (the ORANGE
one)For 240 1981-1984 with AUTOMATIC transmission Limited availability, please email.$XX.00 ea. Order Quantity: After adding to cart, please choose SHIPPING below (Click Here). |
1259750
Overdrive Relay (the BLUE
one)For below models with MANUAL transmission 240 1981-1984, 240 Diesel 1981-1984, 240 Turbo 1981-1984, 260 1981-1982, 260 Diesel 1981, 760 1984. Limited availability, please email.$XX.00 ea. Order Quantity: After adding to cart, please choose SHIPPING below (Click Here). |
3523805
Overdrive Relay (the RED
one)For below models with MANUAL transmission 240 1985-1993, 240 Turbo 1985, 740 1985-1991, 740 GL 1989, 740 GLE 1989-1990, 740 Turbo 1985-1991, 760 1985-1986, 760 GLE 1988, 760 Turbo 1985-1990. Limited availability, please email.$XX.00 ea. Order Quantity: After adding to cart, please choose SHIPPING below (Click Here). |
Order Quantity: After adding to cart, please choose SHIPPING below (Click Here). |
After adding to cart, please choose SHIPPING below (Click Here). |
After adding to cart, please choose SHIPPING below (Click Here). |
Available spec order only $25.00 ea. After adding to cart, please choose SHIPPING below (Click here). |
9442933 Cooling Fan Relay (2 speed), for 740 92 and newer, 940/960 92 and newer, 850 all. Genuine Volvo part (made by Stribel) Old PN 3523872 Available spec order only $55.00 ea. After adding to cart, please choose SHIPPING below (Click here). |
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